Flexible Bare Copper Busbar for Continuous High Current Interface Stability
Basic Properties
Trading Properties
| Application: | Electrical Connections, Power Distribution | Material: | Pure Copper |
|---|---|---|---|
| Insulation: | None (Bare Copper) | Mechanicalstrength: | High Tensile Strength |
| Productname: | Flexible Bare Copper Busbar | Conductivity: | Excellent Electrical Conductivity |
Flexible Bare Copper Busbar for Continuous High Current Interface Stability
Product Introduction
The Flexible Bare Copper Busbar is a high conductivity electrical connection component designed for continuous current transmission and stable power distribution. Manufactured from high quality copper, it provides an efficient conductive path between electrical components while offering excellent flexibility for installation in compact and complex electrical systems.
The Flexible Bare Copper Busbar is particularly suitable for applications where electrical interfaces need to maintain stable performance under continuous high current conditions. Its flexible structure allows the conductor to absorb mechanical vibration and installation movement while maintaining a reliable electrical connection. This makes it an effective alternative to rigid copper conductors in demanding electrical assemblies.
With customizable dimensions and connection configurations, this Flexible Bare Copper Busbar can be engineered for different equipment designs and current requirements. It is widely used in industrial electrical equipment, power distribution systems, battery systems, switchgear, transformers, power electronics, and new energy applications.
Product Applications
The Flexible Bare Copper Busbar is designed for a wide range of electrical connection applications. It can be used in switchboards, electrical cabinets, distribution panels, transformer connections, power conversion equipment, battery energy storage systems, charging equipment, industrial automation systems, and high current electrical assemblies.
It is also suitable for connecting batteries, busbar systems, terminals, electrical modules, and power distribution components. The flexible construction makes installation easier where space is limited or where electrical components experience vibration and thermal movement.
For new energy systems and industrial power equipment, the product provides a dependable solution for continuous high current transmission and stable electrical interface performance.
Technical Specifications
| ED copper | Section mm² | A mm | B mm | S mm | L mm | H mm | Holes Diameter mm | End drilling | Current capacity A |
|---|---|---|---|---|---|---|---|---|---|
| PWR 200/180/40 | 200 | 50 | 40 | 5 | 180 | 40 | 13 | W1 | 600 |
| PWR 200/230/40 | 200 | 50 | 40 | 5 | 230 | 40 | 13 | W1 | 800 |
| PWR 320/230/40 | 320 | 50 | 40 | 8 | 230 | 43 | 13 | W1 | 800 |
| PWR 400/230/40 | 400 | 50 | 40 | 10 | 230 | 45 | 13 | W1 | 900 |
| PWR 250/250/50 | 250 | 60 | 50 | 5 | 250 | 45 | 13 | W1 | 700 |
| PWR 400/250/50 | 400 | 60 | 50 | 8 | 250 | 48 | 13 | W1 | 950 |
| PWR 500/250/50 | 500 | 60 | 50 | 10 | 250 | 50 | 13 | W1 | 1100 |
| PWR 480/300/60 | 480 | 90 | 60 | 8 | 300 | 70 | 13 | W2 | 1100 |
| PWR 600/300/60 | 600 | 90 | 60 | 10 | 300 | 70 | 13 | W2 | 1200 |
| PWR 640/300/80 | 640 | 90 | 80 | 8 | 300 | 70 | 13 | W4 | 1350 |
| PWR 800/350/100 | 800 | 90 | 80 | 10 | 300 | 70 | 13 | W4 | 1500 |
| PWR 960/300/80 | 960 | 90 | 80 | 12 | 300 | 70 | 13 | W4 | 1700 |
| PWR 800/350/50 | 800 | 110 | 100 | 8 | 300 | 80 | 13 | W5 | 1550 |
| PWR 1000/350/100 | 1000 | 110 | 100 | 10 | 350 | 80 | 13 | W5 | 1800 |
| PWR 1200/350/100 | 1200 | 110 | 100 | 12 | 350 | 80 | 13 | W5 | 1900 |
| PWR 1200/400/120 | 1200 | 130 | 120 | 10 | 400 | 80 | 13 | W7 | 2000 |
| PWR 1440/400/120 | 1440 | 130 | 120 | 12 | 400 | 80 | 13 | W7 | 2200 |
Key Advantages
The Flexible Bare Copper Busbar provides several important advantages for modern electrical systems.
First, high conductivity copper supports efficient current transmission and helps minimize electrical resistance and energy loss during operation.
Second, the flexible structure allows the conductor to adapt to different installation positions and connection angles. This is especially useful for compact electrical systems where conventional rigid conductors may require additional installation space.
Third, the Flexible Bare Copper Busbar offers excellent mechanical flexibility and vibration resistance. It can accommodate small movements between connected components and help maintain stable electrical contact during long term operation.
Fourth, the copper construction provides good thermal conductivity, allowing heat generated during continuous current transmission to dissipate effectively when properly integrated into the electrical system.
Another advantage is design flexibility. The Flexible Bare Copper Busbar can be customized in length, width, thickness, hole position, terminal configuration, and connection structure. This allows manufacturers to develop application specific solutions for different electrical equipment.
The product also supports simplified assembly and organized electrical routing, helping engineers optimize internal space and improve the overall design of power distribution systems.
Global Market Applications
The Flexible Bare Copper Busbar is suitable for electrical equipment manufacturers, power distribution companies, battery system producers, new energy equipment manufacturers, industrial automation companies, and electrical engineering contractors worldwide.
It can be supplied for projects in Europe, North America, South America, Southeast Asia, South Asia, the Middle East, Africa, and other international markets. Its customizable design allows it to meet different equipment structures and electrical connection requirements.
Global High Current Connection Solution
The Flexible Bare Copper Busbar provides a practical solution for manufacturers seeking stable high current connections, efficient electrical conductivity, and flexible installation in modern power systems. From industrial distribution equipment and transformer connections to battery energy storage and new energy applications, it supports reliable current transmission in demanding operating environments. With customizable dimensions and connection configurations, this product can be integrated into a wide range of international electrical projects and engineered to meet the evolving requirements of global power and energy industries.
Product packaging

Contact Person: Mr. Yu
Tel: 13656189841
Fax: 86-0510-83792872