High Current Flexible Copper Foil Laminated Busbar for Power Distribution

Product Introduction

Flexible Copper Foil Laminated Busbar is a high performance electrical connection component designed for high current power distribution and modern electrical equipment. It is manufactured by laminating multiple layers of high quality copper foil to create a flexible and highly conductive busbar structure. Compared with conventional rigid copper bars, this solution provides greater flexibility and can accommodate vibration movement thermal expansion and installation tolerances.

The Flexible Copper Foil Laminated Busbar can be manufactured according to different electrical and mechanical requirements. Customers can select customized dimensions conductor thickness insulation materials terminal structures hole positions and connection configurations. This makes the product suitable for both standard electrical equipment and specialized industrial applications.

Application Scenarios

Flexible Copper Foil Laminated Busbar for Power Distribution Equipment

Flexible Copper Foil Laminated Busbar provides an efficient connection solution for switchgear, distribution cabinets and power distribution equipment. Compared with rigid connection structures, its flexible construction allows easier installation and helps accommodate thermal movement and mechanical stress during long term operation.

Product Applications

The Flexible Copper Foil Laminated Busbar is widely used in power distribution systems electrical cabinets switchgear transformers power converters inverters and industrial control equipment. It is also suitable for battery energy storage systems electric vehicle charging equipment renewable energy systems and high power electronic devices.

In compact electrical systems, the Flexible Copper Foil Laminated Busbar helps simplify internal connections and optimize available installation space. Its flexible construction can reduce mechanical stress between connected components and provide reliable electrical performance during long term operation.

Technical Specifications

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

Product Advantages

The Flexible Copper Foil Laminated Busbar provides excellent electrical conductivity and efficient high current transmission. The multilayer copper foil construction creates a reliable conductive path while maintaining excellent flexibility. This allows engineers to design compact electrical connections without relying entirely on rigid copper busbars.

Another major advantage is its ability to absorb vibration and accommodate thermal expansion. During equipment operation, temperature changes and mechanical movement can create stress at electrical connection points. The flexible laminated structure helps reduce this stress and supports stable long term operation.

The product also offers excellent customization capabilities. Copper foil thickness width length insulation type terminal shape and mounting configuration can all be adjusted according to customer requirements. This makes the product suitable for different power ratings equipment structures and installation environments.

Global Application and Supply

Designed for international electrical engineering and power distribution projects, the Flexible Copper Foil Laminated Busbar can serve customers across Asia Europe North America South America the Middle East Africa and Oceania. It is suitable for OEM equipment manufacturers electrical system integrators battery system developers and industrial automation companies.

For customers seeking a flexible high current connection solution, customized production can help achieve better compatibility with existing electrical systems. From prototype development to large scale industrial production, the product can be configured according to specific application requirements.

Application Value

The Flexible Copper Foil Laminated Busbar combines high conductivity flexibility compact design and customization to support the development of modern power distribution equipment. Its practical structure makes it an effective choice for conventional electrical systems as well as emerging applications in energy storage power electronics electric mobility and renewable energy.

With flexible configuration and reliable electrical performance, this product provides a scalable connection solution for manufacturers and engineering companies developing high current electrical systems for international markets.

Standard drilling

Structural diagram

Product packaging