Custom Insulated Flexible Copper Busbar

Basic Properties

Place of Origin:China
Brand Name:AST
Certification:ISO
Model Number:PWR

Trading Properties

Minimum Order Quantity:1pcs
Standard Packaging:Wood or Carton
Delivery Time:Within 30 days after receiving the payment
Payment Terms:T/T
Supply Ability:1000pcs
Specifications
Thickness: 0.3mm To 3.0mm Width: 10mm To 100mm
Surfacetreatment: Tin Plated / Bare Copper Operatingenvironment: Indoor And Outdoor
Length: Customizable Productname: Insulated Flexible Copper Busbar
Flexibility: High Currentrating: Up To 2000A
Insulationmaterial: PVC / Silicone / Rubber
Product Description

Product Name

Custom Insulated Flexible Copper Busbar, PVC/Heat Shrink Insulated Laminated Copper Flexible Connector for Industrial Power Distribution

Product Introduction

Our custom insulated flexible copper busbar is a core flexible power connection component independently developed and produced by professional Chinese manufacturers. It is laminated with multiple layers of high-purity electrolytic copper foils, integrated with seamless anti-aging insulation coating, abandoning the limitations of rigid copper bars. The product features excellent bending flexibility, stable electrical conductivity and reliable insulation performance. All production processes adopt precise CNC processing and automatic lamination technology, with strict dimensional tolerance control and full finished-product testing. Supporting full OEM/ODM personalized customization including size bending, punching, plating and insulation material replacement, it is widely applicable to various conventional industrial power connection scenarios, solving the problems of difficult installation, poor vibration resistance and low safety of traditional rigid busbars.

Product Applications

1. Low and medium voltage switchgear, distribution cabinets and electrical control equipment
2. Transformer internal and external flexible connection, power distribution box wiring
3. Industrial automation equipment, motor control center (MCC) power connection
4. UPS power supply equipment, rectifier and inverter conventional power loop
5. Building electrical engineering, municipal power distribution supporting facilities

Technical Specifications

Part No. Cross Section (mm²) Current Capacity (A) △T=20K(3) Current Capacity (A) △T=40K(4) Current Capacity (A) △T=50K(5)
ASTRMP(X)-16×0.8×2 25.6 125 175 200
ASTRMP(X)-16×0.8×3 38.4 160 210 240
ASTRMP(X)-16×0.8×4 51.2 195 265 295
ASTRMP(X)-16×0.8×6 76.8 225 320 360
ASTRMP(X)-16×0.8×8 102.4 265 380 430
ASTRMP(X)-16×0.8×10 128 300 420 480
ASTRMP(X)-20×1×2 40 170 240 270
ASTRMP(X)-20×1×3 60 230 320 360
ASTRMP(X)-20×1×4 80 270 380 440
ASTRMP(X)-20×1×5 100 300 430 490
ASTRMP(X)-20×1×6 120 330 470 530
ASTRMP(X)-20×1×8 160 400 560 620
ASTRMP(X)-20×1×10 200 420 580 650
ASTRMP(X)-24×1×2 48 200 280 320
ASTRMP(X)-24×1×3 72 250 360 410
ASTRMP(X)-24×1×4 96 280 410 460
ASTRMP(X)-24×1×5 120 330 470 530
ASTRMP(X)-24×1×6 144 360 510 570
ASTRMP(X)-24×1×8 192 420 590 670
ASTRMP(X)-24×1×10 240 500 700 790
ASTRMP(X)-32×1×2 64 230 320 360
ASTRMP(X)-32×1×3 96 280 410 460
ASTRMP(X)-32×1×4 128 320 460 520
ASTRMP(X)-32×1×5 160 390 550 610
ASTRMP(X)-32×1×6 192 440 620 700
ASTRMP(X)-32×1×8 256 510 720 822
ASTRMP(X)-32×1×10 320 600 840 930
Part No. Cross Section (mm²) Current Capacity (A) △T=20K(3) Current Capacity (A) △T=40K(4) Current Capacity (A) △T=50K(5)
ASTRMP(X)-40×1×2 80 240 330 380
ASTRMP(X)-40×1×3 120 330 480 540
ASTRMP(X)-40×1×4 160 400 560 630
ASTRMP(X)-40×1×5 200 450 630 710
ASTRMP(X)-40×1×6 240 480 680 750
ASTRMP(X)-40×1×8 320 600 830 920
ASTRMP(X)-40×1×10 400 670 920 1030
ASTRMP(X)-50×1×3 150 400 570 650
ASTRMP(X)-50×1×4 200 490 700 790
ASTRMP(X)-50×1×5 250 540 780 880
ASTRMP(X)-50×1×6 300 590 840 950
ASTRMP(X)-50×1×8 400 680 1000 1130
ASTRMP(X)-50×1×10 500 750 1100 1300
ASTRMP(X)-63×1×5 315 650 900 1000
ASTRMP(X)-63×1×6 378 690 980 1100
ASTRMP(X)-63×1×8 504 840 1200 1350
ASTRMP(X)-63×1×10 630 920 1300 1450
ASTRMP(X)-80×1×5 400 700 1100 1230
ASTRMP(X)-80×1×6 480 780 1210 1360
ASTRMP(X)-80×1×8 640 950 1400 1570
ASTRMP(X)-80×1×10 800 1090 1550 1730
ASTRMP(X)-100×1×5 500 860 1250 1400
ASTRMP(X)-100×1×6 600 950 1380 1530
ASTRMP(X)-100×1×8 800 1100 1580 1760
ASTRMP(X)-100×1×10 1000 1220 1710 1920
ASTRMP(X)-100×1×12 1200 1300 1800 2010

Key Advantages

1. High-purity copper lamination structure ensures ultra-low resistance, stable large-current transmission and low heat generation.
2. Flexible bendable design adapts to complex installation spaces, effectively reducing on-site construction difficulty and installation time.
3. Integrated seamless insulation layer prevents electric leakage and short circuit, greatly improving equipment operation safety.
4. Flexible customization capability, supporting small-batch samples and large-batch mass production to meet diverse customer needs.
5. Factory direct sales with stable supply cycle, complete testing reports and reliable after-sales service.

Global Market Applications

This series of insulated flexible copper busbars are widely exported to Europe, Southeast Asia, the Middle East, Africa and other global markets. They are long-term supporting products for global electrical equipment manufacturers, power engineering contractors and industrial plant renovation projects. Suitable for conventional industrial power distribution, commercial electrical supporting and municipal power construction projects in various countries, and fully compliant with local international electrical safety standards.

Global Industrial Power Connection Platform

As a professional Chinese flexible busbar manufacturer, we build a global one-stop industrial power connection service platform. We provide full-process services including drawing confirmation, sample customization, mass production, quality inspection and international logistics docking for global customers. We focus on providing cost-effective flexible power connection solutions for global general industrial power projects, and establish long-term stable cooperative partnerships with global electrical integrators.

Product packaging

Custom Insulated Flexible Copper Busbar





Contact Details
Wuxi Aston Electric Co., Ltd.

Contact Person: Mr. Yu

Tel: 13656189841

Fax: 86-0510-83792872

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