Multilayer Flexible Copper Foil Laminated Busbar for Industrial Electrical Equipment

Multilayer Flexible Copper Foil Laminated Busbar for Industrial Electrical Equipment

Product Introduction

The Flexible Copper Foil Laminated Busbar is a high performance electrical connection component designed for high current power transmission and distribution applications. It is manufactured by laminating multiple layers of high conductivity copper foil to create a flexible and reliable electrical conductor. Compared with conventional rigid busbars and traditional cable connections, this flexible design provides excellent current carrying capability while allowing easier installation in limited and complex spaces.

The Flexible Copper Foil Laminated Busbar combines electrical conductivity, mechanical flexibility, and reliable thermal performance. Its layered copper foil construction allows the busbar to absorb vibration, compensate for installation tolerances, and accommodate thermal expansion caused by changing operating conditions. This makes it particularly suitable for modern power systems that require compact and dependable electrical connections.

The product can be customized according to current rating, copper foil thickness, overall length, connection configuration, insulation requirements, and installation environment. Different surface treatments and terminal designs can also be provided to meet specific electrical engineering requirements.

Application Scenarios

Flexible Copper Foil Laminated Busbar for Industrial Inverters

Industrial inverters require stable high current connections between power modules and electrical terminals. Flexible Copper Foil Laminated Busbar offers a compact connection method with excellent flexibility and electrical conductivity. It is suitable for inverter systems used in industrial automation, renewable energy and power conversion equipment.

Product Applications

The Flexible Copper Foil Laminated Busbar is widely used in industrial electrical equipment, power distribution cabinets, switchgear, transformers, control panels, power converters and inverter systems. It is also suitable for battery energy storage systems, electric vehicle charging equipment, renewable energy systems and industrial automation equipment.

For high current applications, the product provides a practical alternative to complicated cable connections and rigid copper bars. Its flexible structure allows electrical components to be connected efficiently in narrow or irregular installation spaces. The multilayer design can also support stable current transmission in demanding industrial environments.

Technical Specifications

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

ED copper Section mm² A mm B mm S mm L mm H mm Holes Diameter mm End drilling Current capacity A PWR 200/180/40 200 50 40 5 180 40 13 W1 600 PWR 200/230/40 200 50 40 5 230 40 13 W1 800 PWR 320/230/40 320 50 40 8 230 43 13 W1 800 PWR 400/230/40 400 50 40 10 230 45 13 W1 900 PWR 250/250/50 250 60 50 5 250 45 13 W1 700 PWR 400/250/50 400 60 50 8 250 48 13 W1 950 PWR 500/250/50 500 60 50 10 250 50 13 W1 1100 PWR 480/300/60 480 90 60 8 300 70 13 W2 1100 PWR 600/300/60 600 90 60 10 300 70 13 W2 1200 PWR 640/300/80 640 90 80 8 300 70 13 W4 1350 PWR 800/350/100 800 90 80 10 300 70 13 W4 1500 PWR 960/300/80 960 90 80 12 300 70 13 W4 1700 PWR 800/350/50 800 110 100 8 300 80 13 W5 1550 PWR 1000/350/100 1000 110 100 10 350 80 13 W5 1800 PWR 1200/350/100 1200 110 100 12 350 80 13 W5 1900 PWR 1200/400/120 1200 130 120 10 400 80 13 W7 2000 PWR 1440/400/120 1440 130 120 12 400 80 13 W7 2200

Product Advantages

The Flexible Copper Foil Laminated Busbar offers excellent electrical conductivity because it uses high quality copper foil as the main conductive material. Its multilayer construction provides a flexible connection while maintaining efficient current transmission. This makes it suitable for electrical systems where both performance and installation flexibility are important.

A major benefit is its ability to accommodate vibration and thermal movement. Industrial equipment may experience temperature fluctuations and mechanical vibration during operation. The flexible laminated structure helps reduce stress at connection points and supports reliable long term electrical performance.

The Flexible Copper Foil Laminated Busbar also provides significant design flexibility. Manufacturers can customize conductor thickness, width, length, insulation material, terminal shape and mounting hole positions. This enables engineers to integrate the busbar into different electrical layouts without extensive modification to the equipment.

Another advantage is efficient space utilization. The flexible structure can be routed through compact equipment layouts and can reduce the space required for conventional cable assemblies. This helps simplify electrical installation and can contribute to cleaner internal equipment design.

Global Market Applications

The Flexible Copper Foil Laminated Busbar is designed for industrial customers and electrical equipment manufacturers serving international markets. It can be supplied for applications across Europe, North America, South America, Asia, the Middle East, Africa and Oceania.

The product is suitable for OEM manufacturers, electrical engineering companies, power distribution system integrators, energy storage manufacturers and industrial automation companies. Customized manufacturing allows different markets and industries to select suitable dimensions, insulation configurations and connection structures for their equipment.

International Engineering Solution

For companies developing next generation electrical equipment, the Flexible Copper Foil Laminated Busbar provides a practical combination of conductivity, flexibility, compact installation and customized engineering. Its multilayer copper foil construction makes it suitable for high current industrial applications where conventional rigid connections may be difficult to install.

With adaptable specifications and application focused manufacturing, this product can support electrical equipment projects from prototype development to industrial production. It provides manufacturers around the world with a flexible approach to high current electrical connection design while supporting reliable operation and efficient equipment integration.

Standard drilling

Structural diagram

Product packaging