Flexible Tinned Irregular Shape Copper Busbar for Next Generation High Efficiency Power Interconnection
Basic Properties
Trading Properties
| Surfacetreatment: | Tin Plating Or Bare Copper | Insulationmaterial: | Polyimide Or PET Film |
|---|---|---|---|
| Laminationtype: | Multi-layer Laminated | Flexuralstrength: | High Resistance To Bending And Twisting |
| Currentrating: | Up To Several Hundred Amperes | Productname: | Flexible Copper Foil Laminated Busbar |
Flexible Tinned Copper Busbar for Next Generation High Efficiency Power Interconnection
Product Introduction
Irregular Shape Copper Busbar is an advanced electrical connection solution designed for next generation power interconnection systems requiring high efficiency current transmission, reliable electrical performance, and optimized installation flexibility. Manufactured from premium high conductivity copper materials, it provides a stable and efficient pathway for power distribution in modern electrical equipment.
With the increasing demand for compact electrical designs and higher power density systems, traditional rigid conductors may face limitations in installation flexibility and space utilization. Flexible Bare Copper Busbar provides an improved solution by combining excellent electrical conductivity with adaptable mechanical performance. Its flexible structure allows easier integration into complex electrical assemblies while maintaining reliable current flow.
The product is engineered for advanced electrical applications including energy storage systems, power distribution equipment, renewable energy solutions, industrial automation systems, and high current electrical devices. Flexible Bare Copper Busbar can be customized according to different project requirements, including dimensions, connection structures, terminal designs, and installation configurations.
Application Scenarios
Flexible Copper Foil Laminated Busbar for Energy Storage Systems
Flexible Copper Foil Laminated Busbar is widely used in battery energy storage systems for reliable high current transmission between battery modules, power conversion systems and electrical components. Its flexible laminated structure helps compensate for installation tolerances, vibration and thermal expansion while maintaining stable electrical performance.
Product Applications
Flexible Bare Copper Busbar is widely used in modern electrical systems where efficient power interconnection and stable current transmission are essential.
Typical applications include electrical control cabinets, switchgear systems, transformers, battery energy storage systems, electric vehicle charging equipment, power conversion systems, renewable energy equipment, industrial machinery, and advanced power electronics.
The product is suitable for connecting batteries, electrical modules, terminals, copper conductors, and high current components. Its flexible construction allows engineers to optimize internal electrical layouts and achieve better space utilization in compact equipment designs.
For industries developing high efficiency power systems, Flexible Bare Copper Busbar provides a reliable connection method that supports improved electrical performance and simplified system integration.
Technical Specifications
| ED copper | Section mm² | A mm | B mm | S mm | L mm | H mm | Holes Diameter mm | End drilling | Current capacity A |
|---|---|---|---|---|---|---|---|---|---|
| PWR 200/180/40 | 200 | 50 | 40 | 5 | 180 | 40 | 13 | W1 | 600 |
| PWR 200/230/40 | 200 | 50 | 40 | 5 | 230 | 40 | 13 | W1 | 800 |
| PWR 320/230/40 | 320 | 50 | 40 | 8 | 230 | 43 | 13 | W1 | 800 |
| PWR 400/230/40 | 400 | 50 | 40 | 10 | 230 | 45 | 13 | W1 | 900 |
| PWR 250/250/50 | 250 | 60 | 50 | 5 | 250 | 45 | 13 | W1 | 700 |
| PWR 400/250/50 | 400 | 60 | 50 | 8 | 250 | 48 | 13 | W1 | 950 |
| PWR 500/250/50 | 500 | 60 | 50 | 10 | 250 | 50 | 13 | W1 | 1100 |
| PWR 480/300/60 | 480 | 90 | 60 | 8 | 300 | 70 | 13 | W2 | 1100 |
| PWR 600/300/60 | 600 | 90 | 60 | 10 | 300 | 70 | 13 | W2 | 1200 |
| PWR 640/300/80 | 640 | 90 | 80 | 8 | 300 | 70 | 13 | W4 | 1350 |
| PWR 800/350/100 | 800 | 90 | 80 | 10 | 300 | 70 | 13 | W4 | 1500 |
| PWR 960/300/80 | 960 | 90 | 80 | 12 | 300 | 70 | 13 | W4 | 1700 |
| PWR 800/350/50 | 800 | 110 | 100 | 8 | 300 | 80 | 13 | W5 | 1550 |
| PWR 1000/350/100 | 1000 | 110 | 100 | 10 | 350 | 80 | 13 | W5 | 1800 |
| PWR 1200/350/100 | 1200 | 110 | 100 | 12 | 350 | 80 | 13 | W5 | 1900 |
| PWR 1200/400/120 | 1200 | 130 | 120 | 10 | 400 | 80 | 13 | W7 | 2000 |
| PWR 1440/400/120 | 1440 | 130 | 120 | 12 | 400 | 80 | 13 | W7 | 2200 |
Key Advantages
Flexible Bare Copper Busbar offers significant advantages for advanced power interconnection applications.
First, the product provides excellent electrical conductivity through high quality copper materials, helping reduce resistance and improve energy transmission efficiency in electrical systems.
Second, the flexible design allows easier installation compared with traditional rigid copper solutions. It can adapt to different equipment structures, connection directions, and limited installation spaces, making it ideal for modern compact electrical designs.
Third, Flexible Bare Copper Busbar provides reliable mechanical flexibility. It can compensate for small movements caused by vibration, thermal expansion, and equipment operation, helping maintain stable electrical connections over long service periods.
Another advantage is the ability to customize the product according to specific engineering requirements. Manufacturers can adjust conductor dimensions, terminal structures, mounting holes, and connection methods to achieve optimized electrical integration.
The durable copper construction also provides excellent thermal conductivity, supporting effective heat management in high current applications when properly designed within the complete system.
Global Market Applications
Flexible Bare Copper Busbar is widely used by electrical equipment manufacturers, power system integrators, renewable energy companies, industrial automation suppliers, and engineering contractors worldwide.
It serves international markets including Europe, North America, South America, Southeast Asia, South Asia, the Middle East, and Africa.
The product supports industries such as energy storage, electrical power distribution, renewable energy, industrial manufacturing, transportation electrification, power electronics, and intelligent electrical systems.
Global Power Infrastructure Advancement Solution
As global industries move toward higher efficiency, smarter energy management, and more compact electrical architectures, advanced interconnection technology has become a critical foundation for future power systems. Flexible Bare Copper Busbar provides a reliable approach for improving electrical integration while supporting flexible equipment design.
By combining high conductivity materials, adaptable structures, and customized engineering solutions, this product helps international manufacturers develop more efficient and reliable electrical systems. From emerging energy technologies to industrial power applications, Flexible Bare Copper Busbar delivers the performance and flexibility required for the next generation of global power interconnection projects.
Product packaging

Contact Person: Mr. Yu
Tel: 13656189841
Fax: 86-0510-83792872