High Current Insulated Flexible Copper Busbar
Basic Properties
Trading Properties
| Standardscompliance: | RoHS, UL, CE | Productname: | Insulated Flexible Copper Busbar |
|---|---|---|---|
| Insulationmaterial: | PVC / Silicone / Rubber | Application: | Electrical Connections, Power Distribution |
| Currentrating: | Up To 1000A | Operatingenvironment: | Indoor / Outdoor |
| Thickness: | 0.3mm To 3.0mm | Surfacetreatment: | Tin Plated / Bare Copper |
| Temperaturerange: | -40°C To 105°C |
Product Name
High Current Insulated Flexible Copper Busbar, High Temperature Resistant Laminated Copper Connector for Energy Storage & EV Charging System
Product Introduction
High-current high-temperature resistant insulated flexible copper busbar is professionally optimized and designed for new energy high-power scenarios such as energy storage systems and EV charging piles. It adopts high-purity oxygen-free copper foil lamination molding, with ultra-low resistivity and excellent large-current load capacity. The outer layer uses high-grade flame-retardant and high-temperature resistant insulating materials, which can maintain stable insulation and electrical performance in high-temperature and high-load working environments for a long time. The product has good vibration resistance and fatigue resistance, avoiding fracture and poor contact caused by long-term equipment operation vibration. As a professional new energy supporting manufacturer, we support exclusive customization of special sizes, high-voltage insulation and anti-corrosion plating for new energy equipment, meeting the strict operating standards of new energy power systems.
Product Applications
1. Energy storage battery cabinet, battery pack series-parallel flexible connection
2. EV DC fast charging pile, new energy vehicle power connection system
3. Solar photovoltaic inverter, wind power generation power conversion equipment
4. Data center high-power power supply cabinet, industrial high-current rectifier equipment
5. New energy energy storage power station, mobile power supply equipment internal wiring
Product Parameters
| Part No. | Cross Section (mm²) | Current Capacity (A) △T=20K(3) | Current Capacity (A) △T=40K(4) | Current Capacity (A) △T=50K(5) |
|---|---|---|---|---|
| ASTRMP(X)-16×0.8×2 | 25.6 | 125 | 175 | 200 |
| ASTRMP(X)-16×0.8×3 | 38.4 | 160 | 210 | 240 |
| ASTRMP(X)-16×0.8×4 | 51.2 | 195 | 265 | 295 |
| ASTRMP(X)-16×0.8×6 | 76.8 | 225 | 320 | 360 |
| ASTRMP(X)-16×0.8×8 | 102.4 | 265 | 380 | 430 |
| ASTRMP(X)-16×0.8×10 | 128 | 300 | 420 | 480 |
| ASTRMP(X)-20×1×2 | 40 | 170 | 240 | 270 |
| ASTRMP(X)-20×1×3 | 60 | 230 | 320 | 360 |
| ASTRMP(X)-20×1×4 | 80 | 270 | 380 | 440 |
| ASTRMP(X)-20×1×5 | 100 | 300 | 430 | 490 |
| ASTRMP(X)-20×1×6 | 120 | 330 | 470 | 530 |
| ASTRMP(X)-20×1×8 | 160 | 400 | 560 | 620 |
| ASTRMP(X)-20×1×10 | 200 | 420 | 580 | 650 |
| ASTRMP(X)-24×1×2 | 48 | 200 | 280 | 320 |
| ASTRMP(X)-24×1×3 | 72 | 250 | 360 | 410 |
| ASTRMP(X)-24×1×4 | 96 | 280 | 410 | 460 |
| ASTRMP(X)-24×1×5 | 120 | 330 | 470 | 530 |
| ASTRMP(X)-24×1×6 | 144 | 360 | 510 | 570 |
| ASTRMP(X)-24×1×8 | 192 | 420 | 590 | 670 |
| ASTRMP(X)-24×1×10 | 240 | 500 | 700 | 790 |
| ASTRMP(X)-32×1×2 | 64 | 230 | 320 | 360 |
| ASTRMP(X)-32×1×3 | 96 | 280 | 410 | 460 |
| ASTRMP(X)-32×1×4 | 128 | 320 | 460 | 520 |
| ASTRMP(X)-32×1×5 | 160 | 390 | 550 | 610 |
| ASTRMP(X)-32×1×6 | 192 | 440 | 620 | 700 |
| ASTRMP(X)-32×1×8 | 256 | 510 | 720 | 822 |
| ASTRMP(X)-32×1×10 | 320 | 600 | 840 | 930 |
| Part No. | Cross Section (mm²) | Current Capacity (A) △T=20K(3) | Current Capacity (A) △T=40K(4) | Current Capacity (A) △T=50K(5) |
|---|---|---|---|---|
| ASTRMP(X)-40×1×2 | 80 | 240 | 330 | 380 |
| ASTRMP(X)-40×1×3 | 120 | 330 | 480 | 540 |
| ASTRMP(X)-40×1×4 | 160 | 400 | 560 | 630 |
| ASTRMP(X)-40×1×5 | 200 | 450 | 630 | 710 |
| ASTRMP(X)-40×1×6 | 240 | 480 | 680 | 750 |
| ASTRMP(X)-40×1×8 | 320 | 600 | 830 | 920 |
| ASTRMP(X)-40×1×10 | 400 | 670 | 920 | 1030 |
| ASTRMP(X)-50×1×3 | 150 | 400 | 570 | 650 |
| ASTRMP(X)-50×1×4 | 200 | 490 | 700 | 790 |
| ASTRMP(X)-50×1×5 | 250 | 540 | 780 | 880 |
| ASTRMP(X)-50×1×6 | 300 | 590 | 840 | 950 |
| ASTRMP(X)-50×1×8 | 400 | 680 | 1000 | 1130 |
| ASTRMP(X)-50×1×10 | 500 | 750 | 1100 | 1300 |
| ASTRMP(X)-63×1×5 | 315 | 650 | 900 | 1000 |
| ASTRMP(X)-63×1×6 | 378 | 690 | 980 | 1100 |
| ASTRMP(X)-63×1×8 | 504 | 840 | 1200 | 1350 |
| ASTRMP(X)-63×1×10 | 630 | 920 | 1300 | 1450 |
| ASTRMP(X)-80×1×5 | 400 | 700 | 1100 | 1230 |
| ASTRMP(X)-80×1×6 | 480 | 780 | 1210 | 1360 |
| ASTRMP(X)-80×1×8 | 640 | 950 | 1400 | 1570 |
| ASTRMP(X)-80×1×10 | 800 | 1090 | 1550 | 1730 |
| ASTRMP(X)-100×1×5 | 500 | 860 | 1250 | 1400 |
| ASTRMP(X)-100×1×6 | 600 | 950 | 1380 | 1530 |
| ASTRMP(X)-100×1×8 | 800 | 1100 | 1580 | 1760 |
| ASTRMP(X)-100×1×10 | 1000 | 1220 | 1710 | 1920 |
| ASTRMP(X)-100×1×12 | 1200 | 1300 | 1800 | 2010 |
Key Advantages
1. Oxygen-free copper material achieves ultra-low resistance, effectively solving the overheating problem of new energy high-current equipment.
2. High-temperature flame-retardant insulation layer, anti-aging and anti-breakdown, adapting to long-term high-load operation of energy storage equipment.
3. Excellent vibration and fatigue resistance, suitable for frequent start-stop and vibration working conditions of charging piles and energy storage cabinets.
4. Custom high-voltage insulation design, eliminating short-circuit and leakage risks of compact new energy equipment.
5. Professional new energy project matching experience, fast sample delivery and stable mass production quality.
Global Market Applications
Our new energy-specific flexible copper busbars are mainly supplied to high-end markets in Europe, North America, Australia and Southeast Asia. They are widely used in global household and industrial energy storage projects, electric vehicle charging infrastructure construction, and solar power generation supporting projects. The products meet international new energy safety certification standards and are recognized by global new energy equipment integrators and engineering companies.
Global Industrial Power Connection Platform
We focus on the global new energy industrial power connection field, providing professional customized flexible busbar solutions for global energy storage and new energy charging projects. We support customers' personalized parameter optimization, sample testing and mass production docking, and provide standardized export packaging and global logistics services. We help global new energy customers reduce procurement costs and improve equipment operation stability, and build a reliable cross-border new energy power connection supply chain platform.
Product packaging

Contact Person: Mr. Yu
Tel: 13656189841
Fax: 86-0510-83792872